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Fibre choice is where a custom textile either feels right or feels cheap. It sets the hand-feel, the print method, the care instructions and a large part of the price — so it's worth deciding deliberately rather than by default.

Cotton

Cotton is a natural fibre and the default for anything that touches the skin — towels, tea towels, cushions and apparel. It's soft, breathable and absorbent, and it takes digital and screen printing beautifully.

The trade-offs: it can shrink, it needs more care, and it's less hard-wearing than synthetics in rough use. It also can't be sublimated, so full-color photographic prints on cotton go through digital or screen instead.

Polyester

Polyester is a synthetic fibre prized for durability and quick drying. It resists wrinkles, holds up to hard use, and — crucially — accepts sublimation, which locks color into the fibre for a print that won't crack or peel.

The trade-offs: it's less absorbent than cotton and can feel less premium in some categories. It's the natural choice for gym towels, activewear and anything that needs to survive repeated washing.

Blends

A cotton-polyester blend balances the two: cotton's softness and absorbency with polyester's durability, wrinkle resistance and lower cost. It's a common pick for everyday products where you want the cotton feel without the full cotton price.

Which fibre for which product

ProductTypical fibreWhy
Bath & beach towelsCotton (terry or velour)Absorbency and softness
Gym & sports towelsPolyester or microfibreQuick-dry, light, durable
Tea towels & apronsCotton or cotton blendAbsorbent, print-friendly
Totes & pouchesCotton canvas or blendStructure, print and cost
Cushions & throwsCotton, linen or blendHand-feel and drape

Fibre and print go together

Your fibre and your print method aren't separate decisions. Sublimation needs polyester; cotton suits digital and screen. So we always pick them together, against your quantity and price point. The last piece is fabric weight, which sets the feel and the freight.

Questions

Fibre Choice, Answered

Which fabric is best for towels?
Cotton is the classic choice for towels because it is absorbent and soft, though blends and microfibre have a place in gym and travel towels for quick drying.
When should I choose polyester?
Polyester is the choice for anything that needs to dry fast, hold up to hard use, or take a sublimation print, such as gym and active textiles.
Why choose a cotton-polyester blend?
A blend balances cotton's softness and absorbency with polyester's durability, wrinkle resistance and lower cost — a common pick for everyday products.
Does the fibre affect the print method?
Yes. Sublimation only works on polyester or light synthetics, while cotton suits digital and screen printing — so fibre and print method are chosen together.

Not Sure Which Fibre Fits?

Tell us the product and its use, and we'll recommend a fibre — or a blend — that hits your price point.

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